Thank you for subscribing to Paratherm TipSheet, a
short, monthly technical email series for users of thermal
fluids and systems.
Paratherm continues the series with this
fourth installment, "Tuning Your System". Among
the topics addressed in future TipSheets will be
types of heating for process applications, thermal
fluid selection and analysis, system selection,
design, installation, maintenance and troubleshooting,
and cost/benefit analysis.
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Tuning Your System -- Maintaining your thermal
fluid system’s design flow rate is critical for system performance.
Quantitative output can be provided by flowmeters, but for
a simpler and less costly method of tuning a system, users
should consider the installation of pressure gauges.
While pressure gauges don’t provide the data for actual
flow calculations, they can track valuable information
for troubleshooting. For example, should a Y-strainer become
blocked, a compound pressure/vacuum gauge installed on
the pump suction will identify it before it becomes a major
problem. Similarly, a malfunctioning control valve can
be readily detected by pressure gauges installed on the
inlet and outlet lines of a heat user. Pressure gauges
can also be used for certain functions which are vital
to overall system performance. For example, if there is
more than one user on a loop, a 3-way control valve mounted
on the bypass leg can equalize the user pressure drop.
Pressure gauges should be located at the end of
the supply header, the beginning of the return header,
at the heater inlet and outlet, at pump suction and discharge,
and also before and after every heat user (between the
control valve and the user).
Pressure gauges should always be installed with enough
connecting tubing to dissipate heat. Moreover to make sure
the gauge can be easily removed for maintenance or purging
of solids, the installation of a block valve is necessary
as well.
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