| Paratherm
OR® | HEAT TRANSFER FLUID |
| Sludge
Resistant, Non-Fouling, Non-Toxic |
The
Paratherm OR®
sludge-resistant heat transfer fluid combines substantial oxidation resistance
with excellent thermal efficiency, high flash and fire points and extended
service life. This zero-pressure fluid provides precise, uniform
temperature control to 550°F in closed-loop thermal oil systems where the heat
transfer fluid is more than occasionally exposed to air. The crystal-clear
OR fluid is comprised of a unique high-stability base plus high-performance
oxidation inhibitor/stabilizer. Performance of the OR fluid is
particularly impressive under the same grueling conditions that quickly cause
severe oxidation, fluid breakdown and sludge formation in conventional heat
transfer fluids.
Oxidation
Heavy fluid oxidation occurs
when supplies of fresh air come into intimate contact with hot heat transfer
fluid (during frequent tool changeout, for example). The resulting reaction
converts fluid molecules to organic acids. Soon the acids themselves begin to
degrade thermally. The fluid becomes thicker, darker and more odorous, and its
heat transfer capabilities drop dramatically.
Fouling
As an oxidized fluid becomes
more viscous, it becomes more difficult to pump and more susceptible to
overheating. Remaining in contact with the heated surfaces too long, the fluid
picks up more heat than its chemical bonds can stand. As they break down,
the fluid's molecules release their carbon forming an acidic, carbonaceous
sludge that precipitates out and adheres to the system's interior surfaces.
Much of this sooty, sticky carbon bakes on to the heated surfaces where it was
produced. The OR fluid contains an additive system that inhibits
sludge and carbon formation. Even under prolonged exposure to air, the fluid won't
foul heated surfaces.
Efficiency
Due to its low viscosity, the OR
fluid provides unusually high thermal efficiencies — higher than most
synthetics. The lower in viscosity (the thinner) a heat transfer fluid is, the
less energy is required to pump it through the system. In addition a smaller
pump and motor can be specified, and the lower power consumption will continue
to produce savings year after year.
Environmental Safety
In the event of a release, the
same simple clean-up procedures used for light lubricating oils can be employed.
Once gathered, the OR fluid can be combined with spent lube oils and sent
to the local oil recycler. The crystal-clear Paratherm OR fluid contains
no chlorinated or aromatic hydrocarbons, heavy metals, or sulfur or nitrogen
compounds.
Fluid Toxicity
The Paratherm OR fluid is
non-toxic and non-hazardous. If the fluid is ingested in any quantity, it
may act as a laxative. We strongly recommend that you do not breathe vapor mists
of any fluid. See the Material Safety Data Sheet for further information
on these, and other conditions.
Vapor Pressure
The OR fluid has
extraordinarily low vapor pressure — a fraction of an atmosphere at its
maximum operating temperature of 550°F — thus expensive system pressurization
is not required. Low vapor pressure combined with the fluid's exceptionally
low pressure drop permits the designer broader latitude in the choice of
lower-cost equipment.
Corrosion
The OR fluid is
manufactured from natural US feedstocks and offers the same superb metal-coating
and lubricating properties as the finest natural oils. The corrosion and wear
common with steam and water systems rarely occurs in thermal oil systems
containing Paratherm heat transfer fluids. Chemically inert, the Paratherm OR
will not attack high temperature seals and gasketing.
Water in the System
Because the OR fluid is
immiscible with water and is slightly less dense, system water can be easily
removed via the system's low point drain valves. Crack each low-point valve
and allow fluid to drain into a beaker or clear water glass. If you see a phase
separation (one liquid "floating" on top of the other), continue to
drain until no separation is observed.
Storing Your Fluid
Containers of heat transfer
fluid should be kept in non-hazardous dry areas only. Until ready for use, the
container's tamper-evident safety seals must remain intact. Liquids should not
be allowed to pool on the tops of steel drums. In the afternoon and evening when
temperatures decrease, the heat transfer fluid will cool and contract slightly.
A partial vacuum is created in the drum. If the bung's elastomeric seal is not
perfect, liquid standing on the top of the drum can be drawn through,
contaminating the fluid. If drums must be temporarily stored outside, store them
on their sides.
Pre-Cleaning the System
For optimal performance of your
system and its heat transfer fluid, thoroughly clean all piping, valves and
components before installation. Mill scale, weld spatter and slag, quench oils,
protective lacquer and varnish coatings, and dust and dirt will degrade the
fluid, and can damage pumps and valves. Lodging in restrictions, these
contaminants can easily create low-flow conditions that cause premature failure
of systems and fluid.
Download/View
This Engineering Bulletin
as a PDF File
Return to OR Home Page
 |